TEL:+86 19521653487
EMAIL:shawn.zhu@petrogears-global.com

Non-Rotating Drill Pipe Protector: Revolutionizing Casing Protection in Directional Drilling

publish:2025-08-01 18:02:46   views :26
publish:2025-08-01 18:02:46  
26

Technical Pain Points & Innovation Value

Traditional Protector Limitations:

Conventional protectors rotate with drill pipe → Causes in ERD/horizontal wells:

① High friction resistance between pipe and casing

② Accelerated casing wear compromising well integrity


Breakthrough Innovation:

▸ Pioneering static-protection-while-drilling technology → Eliminates rotational friction

▸ Dual benefits:

1.30-50% torque reduction (power savings)

2.60-80% lower casing wear rate (extended service life)


Core Structure & Working Principle

Component&Function

1.Central Sleeve:Polymer wear-resistant material forms static barrier between pipe and casing

2.Metal Reinforcement:Titanium alloy skeleton (≥50MPa pressure rating) prevents deformation

3.Dual-Lock Collar:Ratchet locking system (≤0.5mm axial drift) ensures pure axial movement


Operational Workflow:

Drill pipe rotates → Collars lock protector position → Pipe rotates freely inside sleeve → Sleeve maintains static casing contact


Technical Advantage Comparison

Parameter:Traditional Rotating Protector/Non-Rotating Protector

1.Friction Coefficient:0.25-0.35/0.08-0.12

2.Casing Wear Rate (mm/100hrs):1.2-1.8/≤0.4

3.Torque Transmission Loss:15%-20%/≤5%

4.Rotation Status:Rotates with pipe/Static

5.Optimal Application:Vertical/shallow wells    ERD/Horizontal/Deep wells


Key Applications

1.Shale gas extended-reach drilling (>3,000m lateral)

2.Deepwater high-cost casing protection

3.Slim-hole sidetracking in mature wells


Technology Development Roadmap

▶ Smart monitoring: RFID wear sensors for real-time thickness tracking

▶ Adaptive sizing: Compatible with φ114mm-φ508mm drill pipes

Shanghai Petrogears Co., Ltd

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Phone:+86 19521653487

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General manager:shawn.zhu@petrogears-global.com

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