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Flapper-Type Float Valve: Essential Backflow Prevention for Drilling Operations

publish:2025-09-24 14:27:35   views :8
publish:2025-09-24 14:27:35  
8

Flapper-Type Float Valve: Essential Backflow Prevention for Drilling Operations

The Backflow Contamination Challenge

During pipe connections, uncontrolled backflow causes:

-Bit nozzle plugging with cuttings → 4-8 hours NPT per incident

-Drill string corrosion from abrasive sediment ingress

-Well control risks from underground blowouts during connections

Our flapper-type float valve delivers:

✅ Instant 2-second closure upon pump stoppage

✅ 10,000psi wellbore pressure sealing capability

✅ API 7-1 certification for reliable performance

How It Works: Automatic Flow Control

Dual-Function Protection System

Operation Mode

Mechanical Action

Result

Normal Drilling

Flapper held open by flow pressure

Continuous circulation

Pump Stoppage

Flapper instantly closes via spring & differential pressure

Prevents backflow

Kick/Blowout

Well pressure forces flapper into sealed position

Contains pressure in string

→ Spring-assisted closure for instant shutoff

→ Pressure-balanced design prevents premature closing

Technical Specifications

Parameter

Specification

Pressure Rating

5,000psi & 10,000psi options

Closure Time

<2 seconds from flow reversal

Temperature Rating

-50°C to 175°C

Material Grades

4140 steel, 410/420 stainless, alloy 625

Connections

API REG, IF, FH (all standard sizes)

Compliance

API Spec 7-1, API RP 59, NACE MR0175

Operational Benefits

✅ Eliminate Nozzle Plugging

Zero backflow during connections → save 16 rig hours/well

Reduced bit trips from plugged nozzles

✅ Enhanced Well Control

Secondary barrier during kicks

Contains pressure inside drill string

✅ Extended Tool Life

Hard-coated flapper resists erosion

Replaceable seal rings for multiple runs

Field Applications

Deepwater Drilling: 10,000psi rating for HPHT wells

Slimhole Operations: Compact design for 3-1/2" strings

Underbalanced Drilling: Prevents gas influx up string

Geothermal Wells: High-temp elastomers for 175°C service

Shanghai Petrogears Co., Ltd

©Shanghai Petrogears Co., Ltd

Building 16, No.2999, Hutai Road, Baoshan District, Shanghai, China

Phone:+86 19521653487

WhatsApp:+1 7654215961 

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Email

General manager:shawn.zhu@petrogears-global.com

Sales mangager:zak.sales@petrogears-global.com

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