Drilling Dart Check Valve: Instant Well Control for Emergency Situations
The Well Control Emergency
When kick symptoms are detected during tripping:
-Minutes matter - conventional BOP activation may be too slow
-Drill string backflow can escalate to full blowout in 2-3 minutes
-Conventional valves require complex installation during emergencies
Our dart check valve delivers:
✅ 3-second closure upon flow reversal
✅ Pre-assembled running tool for immediate deployment
✅ 15,000psi sealing capability after installation
How It Works: Spring-Assisted Instant Closure
Dual-Activation Mechanism
Activation Mode | Mechanism | Response Time |
Flow Reversal | Differential pressure seats dart | <2 seconds |
Spring Assist | Mechanical spring provides backup | <3 seconds |
Manual Override | Running tool maintains open position | Instant release |
→ Arrow-shaped dart provides straight-through flow when open
→ Metal-to-metal seals ensure zero leakage under full pressure
Emergency Deployment Procedure
Pre-Assembled Ready State
1.Valve pre-loaded in running tool at drill floor
2.Quick-connect sub prepared for immediate make-up
3.Emergency positioning between drill pipe and bit
Emergency Activation
1.Stab into drill string (30-second operation)
2.Release tool activates valve open position
3.Normal operations resume with protection in place
Technical Specifications
Parameter | Specification |
Pressure Rating | 5,000psi, 10,000psi, 15,000psi options |
Closure Time | <3 seconds from flow reversal |
Temperature Rating | -50°C to 175°C |
Material Grades | 4145HM steel, alloy 625, 17-4PH |
Connections | API REG, IF, FH (all standard sizes) |
Spring Force | 500-1,000 lbf closure assistance |
Operational Advantages
✅ Emergency Response
Deploy in <2 minutes during well control events
No special tools required for installation
✅ Reliable Performance
Dual-seal system prevents leakage
Tested to 1.5x working pressure
✅ Cost Effective
Single incident prevention justifies cost
Reusable design for multiple deployments
Field Applications
Exploratory Drilling: Unknown pressure environments
Deepwater Operations: Critical backup to BOP systems
Sour Gas Wells: NACE MR0175 compliant materials available
Workover Operations: Protection during tubing pulling
