Top Drive IBOP Valve: Dual-Level Protection for Modern Drilling Operations
The Top Drive Safety Challenge
In top drive drilling systems, emergency shutoff requires:
-Millisecond response to well kicks during continuous drilling
-Redundant barriers for both drilling and connection phases
-Compatibility with top drive quill and saver sub configurations
Our IBOP system delivers:
✅ 150ms hydraulic closure (upper IBOP)
✅ Manual backup (lower IBOP) for absolute reliability
✅ Direct top drive integration without adapters
Dual-Valve Protection Architecture
Upper IBOP - Hydraulic Instant Response
Component | Specification |
Actuator Type | Hydraulic cylinder with failsafe spring |
Closing Time | <150 milliseconds |
Control Method | Solenoid valve (rig floor remote) |
Connection | Direct to top drive quill |
Lower IBOP - Manual Redundant Backup | |
Component | Specification |
Operation | 90° manual rotation |
Location | Below saver sub/protection joint |
Function | Secondary barrier during connections |
Seal Type | Metal-to-metal with elastomer backup |
Technical Specifications
Parameter | Specification |
Pressure Rating | 5,000psi, 10,000psi, 15,000psi options |
Temperature Rating | -50°C to 175°C (H2S service available) |
Hydraulic Pressure | 3,000psi operating pressure |
Connections | API 6A/7-1, including proprietary TDS |
Materials | 4140/4145H steel, alloy 625, 17-4PH |
Compliance | API Spec 8C, API RP 7G, NACE MR0175 |
Operational Advantages
✅ Instant Well Control
150ms closure during kicks while drilling
Dual barriers for redundant protection
✅ Top Drive Optimized
Direct mounting to quill shaft
No interference with pipe handling
✅ H2S Ready
NACE materials prevent sulfide cracking
Special seals for sour service
✅ Maintenance Friendly
Field-replaceable seals and actuators
Test ports for function verification
Field Applications
Offshore Drilling: 15,000psi rating for deepwater
Automated Rigs: Integration with Driller's Control System
Sour Gas Fields: NACE MR0175 compliance for H2S service
Arctic Operations: -50°C low-temperature operation
High-Speed Drilling: 150ms response for early kick detection
