Milling Cone: Precision Window Cutting and Repair Solution

Milling Cone: Precision Window Cutting and Repair Solution

The Window Milling Challenge

Traditional window milling operations face:

-Multiple tool requirements for different milling phases

-Poor window quality requiring additional reaming passes

-Short tool life in abrasive casing materials

-Inconsistent window geometry affecting subsequent operations

Our milling cone delivers:

✅ Single-trip window completion with integrated cutting phases

✅ Superior window quality with smooth, precise geometry

✅ Extended service life through advanced material technology

✅ Consistent performance across various casing grades

Progressive Milling Technology

Three-Phase Cutting Action

Technical Specifications

Working Principle & Advantages

-Integrated Milling Process

Phase 1: Initial Penetration

Cone head initiates contact with casing

Progressive cutting establishes pilot window

Controlled penetration prevents tool damage

Phase 2: Window Development

Cylindrical section expands initial opening

Full circumference cutting completes penetration

Chip management through optimized flute design

Phase 3: Finishing Operations

Transition zone enlarges and smoothes window

Gauge section maintains window diameter

Final dressing ensures clean edges

-Operational Benefits

✅ Single-Trip Efficiency

Complete window in one run vs. multiple tools

Save 12-18 hours of rig time per window

✅ Superior Window Quality

Smooth window profile reduces drag

Optimal geometry for tool passage

Minimal burrs or sharp edges

✅ Extended Tool Life

Advanced carbide technology provides 3x longer life

Even wear distribution across all sections

Field-replaceable components for cost efficiency

Field Applications

Sidetrack Operations: Create precise windows for directional drilling

Window Repair: Restore damaged or irregular window profiles

Multi-Lateral Wells: Multiple window creation in single casing string

Casing Exit: Reliable initiation points for wellbore departures